INFRASTRUCTURE
RAMPED UP FACILITIES READY FOR THE FUTURE
Raini's infrastructure is spread across two locations. One, its multi-storeyed facility in Guindy that has a tool room at the basement and the assembly and administration departments in the first and second floors. And two, its factory, located in the SIDCO Industrial Estate, Thirumudivakam (Chennai) that covers 30,000 sq. feet of area.
UNIT I
6, NEHRU STREET, SARDAR COLONY, EKKATTUTHANGAL, CHENNAI - 600 032
Raini Industries is rated as one of the best tool makers in South India, for fabricating a wide variety of tools, which are utilized to manufacture plastics and sheet metal parts. We provide a comprehensive package from the stage of design conception to the final product and delivery. This service is also backed up by providing trial samples to customers to test. We not only make high quality moulds for engineering components but also specialise in making injection and blow moulds for thin walled containers.
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Mr Ganesh, Tool room head, is an NTTF trained and qualified tool designer with 15 years experience as a top- grade tool designer and fabricator to design, prototype and fabricate the tools to exactly match the specification of the customer.
DESIGN ROOM
SOFTWARE USED :
Siemens NX 11.0
Capsturn 11.0 (Post Processor for SJ500 LM and Siemens 828)
CIMATRON
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TOOL ROOM
Longitudinal Travel (X) : 1000 mm
Cross Travel (Y) : 500 mm
Head stock travel (Z) : 500 mm
ATC Tools : 20 tools
Control systems : FANUC 3li mb control
Maximum Table Load : 800 kg
Spindle BT40 - 12000 rpm with oil cooler; Tool length measuring device.
MAKINO S56 (JAPAN)
Longitudinal Travel (X) : 1020 mm
Cross Travel (Y) : 560 mm
Head stock travel (Z) : 560 mm
ATC Tools : 16 tools
Control systems : FANUC 2li mb control
Maximum Table Load : 1000 kg
Spindle BT40 - 8000 rpm with oil cooler; Tool length measuring device.
DAHLIH 1020BA (TAIWAN)
Controls: Siemens 828D with Basic T
AC Spindle Drive (`Siemens' make)
AC Servo Axes Drives (`Siemens' make) 8 station Bi-directional turret (BTP-80) with wedge type OD tool clamping
Spindle Speed: 50 rpm (Subject to work holding selection)
Automatic Centralised Oil Lubrication System
Controls: Siemens 828D with Basic T
AC Spindle Drive (`Siemens' make)
AC Servo Axes Drives (`Siemens' make) 8 station Bi-directional turret (BTP-80) with wedge type OD tool clamping
Spindle Speed: 50 rpm (Subject to work holding selection)
Automatic Centralised Oil Lubrication System
CNC LATHE SJ 500 LM
Spindle 200 - 20,000 RPM
Tool Shank HSK-A63
30-Tool ATC
Nozzle Coolant
Automatic Air Blow
Coolant Level Sensor at Coolant Tank
Centralised Auto Grease
MAKINO F5
Fanuc 0i-MF CNC controller
AICC II Functions.
LM guide ways on X, Y & Z axes
Z axis with servo brakes
High precision C3 class ball screws on X/Y/Z axes
AC servo motors on all axes
24 tools twin arm type automatic tool changer
COSMOS CNC CVM - 800 (2 No)
“JOEMARS” Fuzzy Logic Z NC EDM
Model: JM-430
Power Supply Unit AZ-50 DR
Dielectric Unit D-430 & D.R.O.-301
Anti arcing auto adjustment
High MRR and surface finish
Auto machining from rough to finish
COS - JM 430 MACHINE
Make: FIRST (Taiwan) – MODEL NO: LC – 185VN – B
Table size : 1270 X 254
Spindle : ISO 40
Longitudinal Travel : 790 mm
Cross Travel : 415 mm
Vertical Travel : 390 mm
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Make : EXACT (Taiwan) NCT – 25 OR
Fanuc servo motor alpha series a 8/3000i
PHC unit (Pneumatic Hydraulic Convertor)
4th Axis function incorporated with our machine
Make: PERFECT (TAIWAN) with electromagnetic chuck
Working surface of the table: 600 x 300
Maximum height from table
to grinding wheel: 300 mm
Vertical feed graduation: 0.001 mm
Cross feed graduation: 0.01 mm
Bed size: 650 x 350
VERTICAL MILLING MACHINE WITH DRO
CNC ROTARY TABLE
SURFACE GRINDING MACHINE
SURFACE GRINDING MACHINE (GAMT)
Working surface of the table : 450 x 225
Maximum height from table to grinding wheel : 275 mm
Vertical feed graduation : 0.01 mm
Cross feed graduation : 0.05 mm
Bed size : 300 x 600
Make: ANIL – MODEL NO: 2G SUPER
Length of Bed : 1370 mm
Centre height : 155 mm
Make: SHETAL
Length of Bed : 2135 mm
Centre Height : 300 mm
LATHE
HEAVY DUTY LATHE
Make:EIFCO– MODEL NO: P2/25/GT/10
Pillar type drilling machine up to 25 mm capacities, fitted with 1 HP 1440 rpm motor gear type.
Make: EIFCO (4 Nos.)
Pillar type drilling machine fitted with 1 HP motor
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Fly press - 7 Nos
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Tapping machine - 1 No.
DRILLING MACHINE
UNIT II : FACTORY
139, 12TH MAIN ROAD, SIDCO INDUSTRIAL ESTATE, THIRUMUDIVAKKAM, CHENNAI - 600 044.
MOULDING SHOP
16 Injection Moulding Machines with ratings from 60 - 450 tonnes
4 Blow Moulding Machine upto 2000-H-2
PRESS SHOP
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Hydraulic Press 300T capacity
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7 Power Presses from 20 to 150 tonnage capacity
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Drilling Machine
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Tapping machine
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Pipe cutting bandsaw machine
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Milling machine
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Lathe
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Surface Grinding Machine
SHEET METAL WORKSHOP
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Sheet Metal Shearing Machine
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Mehta 2kW Laser Cutting Machine
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Press brake 80T
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Press brake 140T
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Press brake 160T
WELDING SHOP
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TIG/MIG
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Arc welding
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YASKAWA 1440 Robotic welding arm with LORCH Power source
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Our welders are certified as per ISO : 9606
POWDER COATING PLANT
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Five tank pre-treatment process automated with transporter conveyor (oven in line)
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Conveyorized powder coating and curing process
ASSEMBLY
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A sprawling 3,000sq ft workflow space has been set up to meet the increasing customer demand for customized parts and for component assembly packages.
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This area is equipped with semi- automatic assembly stations, check weighing stations, packaging stations with bar code facility, labelling stations etc.
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This bustling section is manned by a trained workforce to handle any type of modular requirement with the component variants up to even 25 plus in number.
ESD PROTECTED AREA
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This unit contains separate electrostatic sensitive device storage and assembly, which meets the specifications of ISO 61340 standards.
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This enables the company to manufacture and supply electrical control panels, both with sheet metal and plastic enclosures and wiring, according to the specified drawings of OEMs.
FABRICATION AREA
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Space with EOT for fabrication and assembly of large sheet metal fabrications
PACKING
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In the packing section, we use a single line conveyor packing system with barcode and BOM scanning.
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Each part’s pre-recorded weight is cross-verified during the scanning to ensure no parts are missed out in the package.
PAINT SHOP
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Five tank pre-treatment process coupled with spray booths
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Twin large capacity oven