INFRASTRUCTURE

RAMPED UP FACILITIES READY FOR THE FUTURE

Raini's infrastructure is spread across two locations. One, its multi-storeyed facility in Guindy that has a tool room at the basement and the assembly and administration departments in the first and second floors. And two, its factory, located in the SIDCO Industrial Estate, Thirumudivakam (Chennai) that covers 30,000 sq. feet of area.

UNIT I 

6, NEHRU STREET, SARDAR COLONY, EKKATTUTHANGAL, CHENNAI - 600 032

Raini Industries is rated as one of the best tool makers in South India, for fabricating a wide variety of tools, which are utilized to manufacture plastics and sheet metal parts. We provide a comprehensive package from the stage of design conception to the final product and delivery. This service is also backed up by providing trial samples to customers to test. We not only make high quality moulds for engineering components but also specialise in making injection and blow moulds for thin walled containers.

Mr Ganesh, Tool room head, is an NTTF trained and qualified tool designer with 15 years experience as a top- grade tool designer and fabricator to design, prototype and fabricate the tools to exactly match the specification of the customer.

DESIGN ROOM

SOFTWARE USED :

Siemens NX 11.0

Capsturn 11.0  (Post Processor for SJ500 LM and Siemens 828)

CIMATRON

TOOL ROOM

Longitudinal Travel (X) : 1000 mm
Cross Travel (Y) : 500 mm
Head stock travel (Z) : 500 mm
ATC Tools : 20 tools
Control systems : FANUC 3li mb control
Maximum Table Load : 800 kg
Spindle BT40 - 12000 rpm with oil cooler; Tool length measuring device.

MAKINO S56 (JAPAN)

Longitudinal Travel (X) : 1020 mm
Cross Travel (Y) : 560 mm
Head stock travel (Z) : 560 mm
ATC Tools : 16 tools
Control systems : FANUC 2li mb control
Maximum Table Load : 1000 kg
Spindle BT40 - 8000 rpm with oil cooler; Tool length measuring device.

DAHLIH 1020BA (TAIWAN)

Controls: Siemens 828D with Basic T

AC Spindle Drive (`Siemens' make)

AC Servo Axes Drives (`Siemens' make) 8 station Bi-directional turret (BTP-80) with wedge type OD tool clamping

Spindle Speed: 50 rpm (Subject to work holding selection)

Automatic Centralised Oil Lubrication System

Controls: Siemens 828D with Basic T

AC Spindle Drive (`Siemens' make)

AC Servo Axes Drives (`Siemens' make) 8 station Bi-directional turret (BTP-80) with wedge type OD tool clamping

Spindle Speed: 50 rpm (Subject to work holding selection)

Automatic Centralised Oil Lubrication System

CNC LATHE SJ 500 LM

Spindle 200 - 20,000 RPM

Tool Shank HSK-A63

30-Tool ATC
Nozzle Coolant
Automatic Air Blow
Coolant Level Sensor at Coolant Tank
Centralised Auto Grease


 

MAKINO F5 

To be installed

Fanuc 0i-MF CNC controller

AICC II Functions.

LM guide ways on X, Y & Z axes 

Z axis with servo brakes            

High precision C3 class ball screws on X/Y/Z axes 

AC servo motors on all axes  

24 tools twin arm type automatic tool changer 

COSMOS CNC CVM - 800 

To be installed

“JOEMARS” Fuzzy Logic Z NC EDM 

Model: JM-430

Power Supply Unit AZ-50 DR

Dielectric Unit D-430 & D.R.O.-301 

Anti arcing auto adjustment

High MRR and surface finish

Auto machining from rough to finish

COS - JM 430 MACHINE

To be installed

Make: FIRST (Taiwan) – MODEL NO: LC – 185VN – B

Table size : 1270 X 254

Spindle : ISO 40

Longitudinal Travel : 790 mm 

Cross Travel : 415 mm

Vertical Travel : 390 mm

Make : EXACT (Taiwan) NCT – 25 OR
Fanuc servo motor alpha series a 8/3000i
PHC unit (Pneumatic Hydraulic Convertor)
4th Axis function incorporated with our machine

Make: PERFECT (TAIWAN) with electromagnetic chuck

Working surface of the table: 600 x 300

Maximum height from table

to grinding wheel: 300 mm

Vertical feed graduation: 0.001 mm

Cross feed graduation: 0.01 mm 

Bed size: 650 x 350
 

VERTICAL MILLING MACHINE WITH DRO

CNC ROTARY TABLE

SURFACE GRINDING MACHINE

SURFACE GRINDING MACHINE (GAMT)

Working surface of the table : 450 x 225

Maximum height from table to grinding wheel : 275 mm

Vertical feed graduation : 0.01 mm

Cross feed graduation : 0.05 mm

Bed size : 300 x 600

 

Make: ANIL – MODEL NO: 2G SUPER

Length of Bed : 1370 mm

Centre height : 155 mm

Make: SHETAL

Length of Bed : 2135 mm

Centre Height : 300 mm

LATHE

HEAVY DUTY LATHE

Make:EIFCO– MODEL NO: P2/25/GT/10

Pillar type drilling machine up to 25 mm capacities, fitted with 1 HP 1440 rpm motor gear type.

Make: EIFCO (4 Nos.)
Pillar type drilling machine fitted with 1 HP motor

  • Fly press - 7 Nos

  • Tapping machine - 1 No.

DRILLING MACHINE

UNIT II : FACTORY

139, 12TH MAIN ROAD, SIDCO INDUSTRIAL ESTATE, THIRUMUDIVAKKAM, CHENNAI - 600 044.

MOULDING SHOP

19 Injection Moulding Machines with ratings from 80 - 450 tonnes

PRESS SHOP

  • 7 Power Presses from 20 to 150 tonnage capacity

  • Drilling Machine

  • Tapping machine

  • Pipe cutting bandsaw machine 

  • Milling machine

SHEET METAL WORKSHOP

  • Sheet Metal Shearing Machine

  • Press brake

WELDING SHOP

  • TIG/MIG

  • Our welders are certified as per ISO : 9606

PAINT SHOP

  • Five tank pre-treatment process coupled with spray booths

  • Twin large capacity oven

ASSEMBLY

  • A sprawling 3,000sq ft workflow space has been set up to meet the increasing customer demand for customized parts and for component assembly packages.

  • This area is equipped with semi- automatic assembly stations, check weighing stations, packaging stations with bar code facility, labelling stations etc.

  • This bustling section is manned by a trained workforce to handle any type of modular requirement with the component variants up to even 25 plus in number.

ESD PROTECTED AREA

  • This unit contains separate electrostatic sensitive device storage and assembly, which meets the specifications of ISO 61340 standards.

  • This enables the company to manufacture and supply electrical control panels, both with sheet metal and plastic enclosures and wiring, according to the specified drawings of OEMs.

PACKING

  • In the packing section, we use a single line conveyor packing system with barcode and BOM scanning.

  • Each part’s pre-recorded weight is cross-verified during the scanning to ensure no parts are missed out in the package.

RAINI INDUSTRIES INDIA PRIVATE LIMITED

No : 6, Nehru Street, Sardar Colony,
Ekkattuthangal, Chennai - 600 032 .

Phone : +91 99400 12762

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